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(FBE) Single Layer Epoxy Anti-Corrosion Powder Coating

Product Introduction:This product is carefully formulated using epoxy resin and functional curi

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Content

Product Introduction:

This product is carefully formulated using epoxy resin and functional curing agents. It features high reactivity, strong adhesion, high cross-link density, and excellent resistance to chemicals, solvents, cathodic disbondment, as well as superior flexibility and impact resistance.

Product Usage:

Suitable for anti-corrosion of oil and gas transmission pipelines, municipal water supply, drainage, sewage, circulating water, chemical industry, and can also serve as a base layer for anti-corrosion in thermal insulation and submarine cable applications.

Product Features:

Excellent adhesion to the substrate.

Good leveling of the coating surface with moderate gloss.

Strong resistance to permeation and corrosion.

High surface hardness and dense coating, good resistance to plant root penetration.

Excellent high-temperature cathodic disbondment resistance.

Low melting temperature, high reactivity, high curing completion rate.

Powder Performance:

Powder Coating Performance Parameters

Test ItemTechnical SpecificationRemarks
AppearanceUniform color, no lumpsVisual inspection
ColorAs per customer requirementsColor difference meter
Density (g/cm³)1.3–1.5GB/T 4472
Particle Size DistributionResiduals ≤3.0 at 150um, ≤0.2 at 250umGB/T 6554
Non-volatile Content (%)≤99.4GB/T 6554-1986
Magnetic Substance Content (%)≤0.002GB/T 2482-1986
Gellation Time at 180°C (s)≤100sGB/T 6554-1986
Gellation Time at 200°C (s)≤60sGB/T 6554-1986
Gellation Time at 230°C (s)≤30sGB/T 6554-1986

Cured Powder Coating Performance Parameters

Test ItemTechnical SpecificationRemarks
AppearanceSmooth, uniform color, no bubbles, no cracks, allows slight orange peelVisual inspection
Adhesion (Grade)1-3SY/T 0315-2005
Negative Electrode at 24h (mm)≤6.5SY/T 0315-2005
Negative Electrode at 28d (mm)≤8SY/T 0315-2005
Cross-sectional Crack Rate1-4SY/T 0315-2005
Coating Surface Porosity Rate1-4SY/T 0315-2005
Bending Resistance (3°)No cracksSY/T 0315-2005
Volume Resistivity≤1*10¹³GB/T 1410
Electric Strength (MV/m)≥30GB/T 1408.1
Impact Resistance (1.5J at -30°)No leakage pointsSY/T 0315-2005
Chemical ResistanceQualifiedSY/T 0315-2005
Wear Resistance (Abrasion Method)≤3SY/T 0315-2005
Salt Spray Test (1000h)Coating shows no changeGB/T 1771-1991

Execution Standard:

SY/T 0315-2005 “Technical Specification for Single Layer Fusion Bonded Epoxy Powder Coating on Steel Pipes”

Curing Conditions:

PropertySpecificationRemarks
Temperature200-230°C for 3-1.5 minutesMedium-frequency heating recommended

Application Parameters:

ParameterSpecificationNotes
Applicable EquipmentFrictional charging spray, corona electrostatic spray
Film Thickness250-450umAdjustable according to workpiece requirements

Storage Period:

The product can be stored for 6 months in dry conditions below 30°C.

The used coating must be re-sealed immediately to prevent moisture absorption affecting performance.

Packaging: 20kg paper boxes lined with plastic bags.

Health and Safety:

The product is non-toxic and non-flammable, but follow GB15607-1995 coating operation safety regulations when using.

Precautions:

Do not mix different types of powders.

Not recommended for outdoor use; fading and chalking may occur with long-term outdoor exposure.

The steel pipe surface should be free of oil and moisture, with surface treatment quality reaching Sa21/2 level (GB/T8923), anchor pattern depth should be 40-100um, and the surface should be cleaned of dust and abrasives.

Preheating: The temperature should be controlled between 180-230°C.

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Disclaimer: The above content is for reference and communication only among industry insiders, and does not guarantee its accuracy or completeness. According to relevant laws and regulations and the regulations of this website, units or individuals who purchase related items should obtain valid qualifications and qualification conditions.


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